The installation of spiral ductwork — including labor, transportation, warehousing, and packaging — can cost up to 50% less than traditional rectangular duct. Because of its strength and rigidity, spiral duct requires fewer supporting components and fewer tools to install. It is typically made of a lighter material than rectangular duct, which makes installation easier; in fact, it can often be installed by just one or two people rather than a whole team.
Higher efficiency
Air leakage at duct joints is a common problem for traditional rectangular ductwork, which leads to energy loss and poor system efficiency. Spiral duct systems, however, typically meet or exceed industry air-leakage standards. With less leakage, the cost of heating, cooling, and filtering conditioned air is much lower and indoor air quality is a lot higher. The spiral design of the system keeps internal air pressure equal, allowing the air to flow evenly and efficiently.
Less noise
Noise breakout is another issue that is common with rectangular ductwork. The design of the rectangular system causes air to move around sharp edges, dampers, and turning vanes. This obstruction contributes to noisy turbulence; however, spiral ducts have smoother edges that eliminate reverberation, creating less noise.
Spiral Duct Design & Manufacturing at its finest!
With open concept ceilings being the norm in new construction today, why not add some sizzle to the decor. Our system offers the owners to include and accent the ductwork into the overall design. If it’s an industrial look you're after, we offer our diamond plate pattern. If you are looking for a more elegant pattern, we offer our Nubbin pattern. Either way, it will bring a whole new concept to the decor of any EXPOSED SPIRAL JOB. It is great for hotels, restaurants, pubs, automotive dealerships, mall outlets, showrooms or wherever a low-pressure air system is required. Round patterned diameter sizes start at 3″ and can go up to 60" with our 18-gauge machine. We will NOT sell a machine into your area; we try to keep machines at a minimum of 100 miles away from one another. This way you the owner can maximize your margins. Once your customers see your pipe up close and then use it on a job, they will be your customer. They won't go back to the old "standard" oily pipe that is being sold in your territory now.
Call us 800-753-0393
*Spiral duct production from 3" to 50" in 18GA max. 28GA min. mild steel
*24 gauge maximum stainless steel material
*Galvanized, satin coat (paint grip), aluminum, and polyvinyl coated, stainless steel and pre-painted metal.
*High quality workmanship and heavy duty construction.
*Low maintenance, portable, simple operation, unique design.
*User friendly PLC controls pipe diameter, lubrication, calculates strip length and strip feed.
*Material forms on the outside of the head reducing scrap significantly.
*Maximum speed 200 surface feet per minute
*Easy change heads make for quick size changes
*Patent pending Dimple-Lock seaming rolls eliminate seam slippage
*Micro drop lubrication means exterior of pipe remains oil free and ready for paint
*Multiple uncoiler ready
*Saw cut-off head moves with spiral duct (Includes six chrome vanadium blades)
*Variable speed strip feed control mounted on saw handle allows for full control of cut-off
*Includes run-out table for 10′ section of pipe with photo sensor cut length control
*Lightweight helix mandrels form material outside of head
*Uncoiler capacity 2000 lbs
*Coil I. D. 20", Maximum O. D. 46"
*Coil strip width 2.95" for 3" to 7" spiral duct
*Coil strip width 5.875" for 8" to 50" spiral duct
*Minimal shop air required
*Main drive motor is 10 HP at 220 volt 3 phase
*Saw motor is 5 HP at 220 volt 3 phase
*Dimensions 78" X 96" (Less run-out table)
*Weight 2500 lbs
BASE MACHINE WITH STANDARD FEATURES
*Installation set up and training by factory trained personnel
*Six 10" chrome vanadium saw blades
*Single 2000 lb uncoiler
*Run-out table for 10′ pipe with photo sensor cut length control
*Seaming rolls with dimple lock technology to form 20 to 28 gauge mild steel
*Knurled drive rolls
*Micro drop lubrication system
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